Ford Kuga

 

Ford Kuga Service Manual



• General Information
1. About This Manual
2. Symbols Glossary
3. Steering System Health and Safety Precautions
4. Health and Safety Precautions
5. Standard Workshop Practices
6. Solvents, Sealants and Adhesives
7. Road/Roller Testing
8. Air Conditioning (A/C) System Health and Safety Precautions
9. Battery and Battery Charging Health and Safety Precautions
10. Brake System Health and Safety Precautions
11. Engine Cooling System Health and Safety Precautions
12. Window Glass Health and Safety Precautions
13. Petrol and Petrol-Ethanol Fuel Systems Health and Safety Precautions
14. Supplemental Restraint System (SRS) Health and Safety Precautions
15. Body Repair Health and Safety and General Precautions
• Jacking and Lifting
• Noise, Vibration and Harshness
1. Noise, Vibration and Harshness (NVH)
2. Road Test
3. Road Test Quick Checks
4. Noise Diagnostic Procedure
5. Road Conditions
6. Power Steering Conditions
7. Power Steering Operation Noise Check
8. Symptom Chart
9. Pinpoint Tests
• Suspension System - General Information
1. Suspension System
2. Symptom Chart
• Climate Control
1. Condenser
2. Clutch and Clutch Field Coil
3. Pollen Filter - RHD
4. Blower Motor - RHD(34 374 0)
5. Blower Motor Resistor - Vehicles With: Manual Temperature Control, RHD(34 382 0)
6. Blower Motor Resistor - Vehicles With: Dual Automatic Temperature Control(34 382 0)
7. Heater Core and Evaporator Core Housing
8. Heater Core - RHD(34 364 0)
9. Suction Accumulator
10. Suction Accumulator to Air Conditioning (A/C) Compressor Line
11. Suction Accumulator to Air Conditioning (A/C) Compressor Line - 2.5L Duratec (147kW/200PS) - VI5
12. Low-Pressure Cutoff Switch
13. High-Pressure Cutoff Switch
14. Evaporator
15. Evaporator Outlet Line
16. Evaporator Core Orifice
17. Condenser to Evaporator Line
18. Climate Control Assembly - Vehicles With: Manual Temperature Control(34 300 0)
19. Climate Control Assembly - Vehicles With: Automatic Temperature Control(34 300 0)
20. Footwell Air Discharge Temperature Sensor(34 485 4)
21. Center Register Air Discharge Temperature Sensor
22. In-Vehicle Temperature Sensor
23. Footwell Vent/Duct Blend Door Actuator - RHD(34 591 0)
24. Air Inlet Blend Door Actuator(34 606 0)
25. Driver Side Temperature Blend Door Actuator(34 608 0)
26. Passenger Side Temperature Blend Door Actuator(34 608 0)
27. Defrost Vent/Register Blend Door Actuator - RHD(34 591 0)
• Auxiliary Climate Control
1. Auxiliary Climate Control (Component Location)
2. Auxiliary Climate Control - Overview
3. Auxiliary Climate Control (System Operation and Component Description)
4. Auxiliary Coolant Flow Pump
5. Electric Booster Heater
6. Fuel Fired Booster Heater - 2.5L Duratec (147kW/200PS) - VI5
7. Fuel Fired Booster Heater Fuel Pump
8. Fuel Fired Booster Heater
• Instrument Cluster and Panel Illumination
1. Instrument Cluster and Dimmable Backlighting
2. Inspection and Verification
• Instrument Cluster
1. Instrument Cluster (Overview)
2. Instrument Cluster (System Operation and Component Description)
3. Instrument Cluster
• Horn
1. Principles of Operation
2. Inspection and Verification
• Warning Devices
1. Inspection and Verification
2. Safety Belt Minder Deactivating/Activating
3. Oil Change Indicator Reset
• Parking Aid
1. Parking Aid (Component Location)
2. Parking Aid (Overview)
3. Parking Aid (System Operation and Component Description)
4. Parking Aid - Vehicles With: Front Parking Aid
5. Parking Aid - Vehicles With: Rear Parking Aid
6. Parking Aid Module
7. Parking Aid Camera Module
8. Parking Aid Camera
9. Front Parking Aid Speaker
10. Front Parking Aid Sensor
11. Rear Parking Aid Sensor
• Charging System - General Information
1. Inspection and Verification
2. Component Tests
• Battery, Mounting and Cables
1. Battery Disconnect and Connect
2. Battery
• Generator and Regulator
1. Generator
2. Generator - 2.5L Duratec (147kW/200PS) - VI5
• Voltage Converter/Inverter
1. Direct Current/Alternating Current (DC/AC) Inverter (Overview)
2. Direct Current/Alternating Current (DC/AC) Inverter (System Operation and Component Description)
3. Direct Current/Alternating Current (DC/AC) Inverter
• Information and Entertainment System - General Information
1. Audio System
2. Cellular Phone
• Information and Entertainment System
1. Audio System (Component Location)
2. Audio System (Overview)
3. Audio System (System Operation and Component Description)
4. Cellular Phone (Component Location)
5. Cellular Phone (Overview)
6. Cellular Phone (System Operation and Component Description)
7. Audio Unit
8. Audio Unit Antenna - Vehicles With: Glass Roof Panel
9. Audio Unit Antenna - Vehicles Without: Glass Roof Panel
10. Audio Unit Antenna to Connector Cable - Vehicles With: Glass Roof Panel
11. Audio Unit Antenna to Connector Cable - Vehicles Without: Glass Roof Panel
12. Connector to Audio Unit Antenna Cable
13. Compact Disc (CD) Changer
14. Portable Support Electronics (PSE) Module
15. Cellular Phone Microphone
• Exterior Lighting
1. Exterior Lighting (Component Location)
2. Exterior Lighting (Overview)
3. Exterior Lighting (System Operation and Component Description)
4. Fog Lamps
5. Headlamps
6. Headlamp Leveling
7. Parking, Rear and License Plate Lamps
8. Reversing Lamps
9. Stoplamps
10. Turn Signal and Hazard Lamps
11. Front Fog Lamp Adjustment
12. Headlamp Adjustment
13. Headlamp Switch
14. Stoplamp Switch
15. Trailer Module
16. Front Fog Lamp
17. Headlamp Assembly
• Interior Lighting
• Daytime Running Lamps (DRL)
1. Description of operation
2. Inspection and Checking
• Module Communications Network
1. Communications Network (Component Location)
2. Communications Network (Overview)
3. Communications Network (System Operation and Component Description)
4. Communications Network
• Module Configuration
1. Module Configuration
2. Programmable Module Installation
• Wiring Harnesses
1. Passenger Compartment Wiring Harness
2. Instrument Panel Wiring Harness
3. Engine Compartment Wiring Harness
• Anti-Theft - Active
1. Anti-Theft - Active (Component Location)
2. Anti-Theft - Active (Overview)
3. Anti-Theft - Active (System Operation and Component Description)
4. Anti-Theft - Active
5. Anti-Theft Alarm Horn
6. Anti-Theft Alarm Horn with Integral Battery
• Anti-Theft - Passive
1. Anti-Theft - Passive (Component Location)
2. Anti-Theft - Passive (Overview)
3. Anti-Theft - Passive (System Operation and Component Description)
4. Anti-Theft - Passive
• Multifunction Electronic Modules
1. Module Controlled Functions (Overview)
2. Module Controlled Functions (System Operation and Component Description)
3. Component Description
4. Generic Electronic Module (GEM)
5. Generic Electronic Module (GEM)
6. Lighting Control Module (LCM)
• Front End Body Panels
1. Cowl Panel Grille
2. Fender Splash Shield
• Body Closures
1. Front Door Alignment
2. Rear Door Alignment
3. Liftgate Alignment
4. Hood Alignment
5. Liftgate
6. Upper Liftgate
7. Upper Liftgate
• Interior Trim and Ornamentation
1. Loadspace Trim Panel LH
2. Loadspace Trim Panel RH
3. Headliner
4. Glass Roof Panel Blind
5. Front Door Trim Panel
6. Rear Door Trim Panel
7. Liftgate Upper Trim Panel
8. Liftgate Lower Trim Panel
• Exterior Trim and Ornamentation
1. Exterior Trim (Component Location)
2. Rear Spoiler
3. Roof Rail
4. Front Fender Moulding
• Rear View Mirrors
• Seating
1. Seats (Overview)
2. Seats (System Operation and Component Description)
3. Seats
4. Front Seat (40 100 0; 40 100 4; 40 101 0)
5. Driver Seat Track
6. Front Seat Control Switch (33 580 0; 33 583 0; 33 585 0)
7. Front Seat Cushion Cover (40 105 0)
8. Front Seat Cushion Heater Mat (33 401 0; 33 401 4)
9. Front Seat Cushion (40 104 0)
10. Front Seat Backrest Cover (40 108 0)
11. Front Seat Backrest Heater Mat (33 402 0; 33 402 4)
12. Lumbar Assembly
13. Front Seat Track Motor( 33 784 0 ; 33 784 4)
14. Front Seat Recliner Motor (33 785 0; 33 785 4)
15. Front Seat Height Adjustment Motor (33 797 0; 33 797 4)
16. Seat Occupant Sensor
17. Rear Seat Cushion
18. Rear Seat Backrest Latch
19. Rear Seat Backrest
20. Rear Seat Armrest
21. Front Seat Backrest
22. Rear Seat Cushion
23. Rear Seat Backrest
• Glass, Frames and Mechanisms
1. Glass, Frames and Mechanisms (Component Location)
2. Glass, Frames and Mechanisms (Overview)
3. Glass, Frames and Mechanisms (System Operation and Component Description)
4. Glass, Frames and Mechanisms - Vehicles With: Front and Rear Power Windows
5. Door Window Motor Initialization
6. Front Door Window Glass
7. Front Door Window Regulator
8. Front Door Window Regulator Motor
9. Glass Roof Panel
10. Liftgate Window Glass
11. Rear Door Window Glass
12. Rear Door Window Regulator
13. Rear Door Window Regulator Motor
14. Rear Quarter Window Glass
15. Windshield Glass
• Instrument Panel and Console
1. Instrument Panel
2. Floor Console
3. Overhead Console
4. In-Vehicle Crossbeam
• Handles, Locks, Latches and Entry Systems
1. Handles, Locks, Latches and Entry Systems (Component Location)
2. Handles, Locks, Latches and Entry Systems (Overview)
3. Handles, Locks, Latches and Entry Systems (System Operation and Component Description)
4. Locks, Latches and Entry Systems
5. Front Door Latch
6. Rear Door Latch
7. Exterior Front Door Handle
8. Exterior Rear Door Handle
9. Front Door Lock Cylinder
10. Keyless Vehicle Module (KVM)
11. Keyless Vehicle Front Antenna
12. Keyless Vehicle Center Antenna
13. Keyless Vehicle Rear Antenna
14. Keyless Vehicle Rear Bumper Antenna
15. Radio Frequency (RF) Receiver
• Wipers and Washers
1. Wipers and Washers (Component Location)
2. Wipers and Washers (Overview)
3. Wipers and Washers (System Operation and Component Description)
4. Wipers and Washers
5. Wiper Blade Angle Adjustment
6. Windshield Wiper Motor
7. Rear Window Wiper Motor
8. Windshield Washer Pump
9. Windshield Washer Reservoir
10. Headlamp Washer Pump
11. Headlamp Washer Jet
12. Rain Sensor
• Bumpers
1. Front Bumper Cover
2. Rear Bumper Cover
3. Front Bumper Cover
4. Rear Bumper Cover
• Safety Belt System
1. Principles of Operation
2. Inspection and Verification
3. Component Test
4. Vehicle Motion Sensor Test
5. Test Method 1 (braking)
6. Test Method 2 (turning circle)
7. Static Test
8. Front Safety Belt Retractor
9. Rear Safety Belt Retractor
10. Rear Center Safety Belt Retractor
11. Safety Belt Shoulder Height Adjuster
12. Front Safety Belt Buckle
• Supplemental Restraint System
1. Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS) (Overview)
2. Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS) (System Operation and Component Description)
3. Air Bag and Safety Belt Pretensioner Supplemental Restraint System (SRS) - Vehicles Built From: 06/2004
4. Clockspring Adjustment
5. Deployed Air Bag Disposal
6. Scrapped Vehicle Air Bag and Safety Belt Pretensioner Disposal - In-Vehicle Disposal
7. Unserviceable Air Bag Disposal
8. Front Impact Severity Sensor
9. Crash Sensor
10. Driver Air Bag Module
11. Passenger Air Bag Module
12. Restraints Control Module (RCM)
13. Side Air Bag Module
14. Side Air Curtain Module
15. Clockspring
• Body Repairs - General Information
1. Description and Usage of Body Repair Literature
2. Symbols
3. Health and Safety Precautions
4. Environmental Regulations
5. Body Construction
6. Diagnosis and Damage Evaluation
7. Body Sheet Metal
8. Tools and Equipment for Body Repairs
9. Establish Repair Method
10. Alignment Check
11. Straightening
12. Complete Panel Replacement/Partial Replacement
13. Corrosion Prevention
14. Corrosion Damage/Corrosion Repair
15. Sealer, Underbody Protection Material and Adhesives
16. Cutting Technique
17. Panel Beating Technique and Smart Repairs
18. Paintless Dent Removal
19. Plastic Repairs
20. Joining Techniques
21. Special Repair Techniques
22. Impact of Insufficient Repair Quality
23. Water Leaks
24. Wind Noise
25. Wind Noise
26. Noise, Vibration and Harshness
• Body Repairs - Vehicle Specific Information and Tolerance Checks
1. Body and Frame (Component Location)
2. Body and Frame (Overview)
3. Underbody Tolerance Check
4. Frame Tolerance Check
• Front End Sheet Metal Repairs
1. Fender Apron Panel Reinforcement
2. Front Side Member Section
3. Front Side Member and Fender Apron Panel LH
4. Front Fender
5. Fender Apron Panel Section
• Roof Sheet Metal Repairs
1. Roof Panel
2. Roof Front Frame
3. Roof Rear Frame
• Side Panel Sheet Metal Repairs
1. Rocker Panel
2. B-Pillar and Reinforcement
3. B-Pillar Outer Panel
4. Rocker Panel Inner Reinforcement
5. A-Pillar Outer Panel Section and Reinforcement
• Rear End Sheet Metal Repairs
1. Quarter Panel LH
2. Water Drain Panel
3. Water Drain Panel Reinforcement
4. Rear Wheelhouse Outer
5. Back Panel and Reinforcement
6. Rear Floor Panel
7. Inner Quarter Panel and Wheelhouse
8. Rear Side Member Section
• Paint - General Information
1. Description and Usage of Paint Literature
2. Symbols
3. Health and Safety Precautions
4. Environmental Regulations
5. Factory Paint Application
6. Paintwork Defects and Damage
7. Tools and Equipment for Paint Repairs
8. Refinishing Materials
9. Additional Materials
10. Paint Repairs
11. Painting Plastic Parts
12. Spot Repairs
13. Corrosion Prevention
14. Color Identification and Chromatics
15. Tips and Tricks
• Uni-Body, Subframe and Mounting System
1. Front Subframe
2. Front Subframe Front Bushing
3. Front Subframe Rear Bushing
4. Rear Subframe
5. Rear Subframe Bushing
• Suspension System - General Information
1. Front Toe Adjustment(14 117 3)
2. Rear Toe Adjustment(15 211 3)
• Front Suspension
1. Front Suspension (Overview)
2. Front Wheel Bearing (14 411 0; 14 411 4; 14 412 0; 14 414 4; 14 416 4)
3. Lower Arm (14 706 0; 14 707 0; 14 709 0)
4. Front Stabilizer Bar (14 752 0)
5. Wheel Knuckle (14 343 0)
6. Front Strut and Spring Assembly (14 781 0; 14 782 0)
7. Front Strut and Spring Assembly (14 783 4)
• Rear Suspension
1. Rear Suspension (Overview)
2. Wheel Bearing and Wheel Hub
3. Upper Arm (15 701 0)
4. Front Lower Arm (15 690 0)
5. Rear Lower Arm(15 705 0)
6. Rear Stabilizer Bar (15 752 0)
7. Rear Stabilizer Bar Link
8. Wheel Knuckle - LHD FWD/RHD FWD
9. Wheel Knuckle - LHD 4WD/RHD 4WD
10. Spring
• Wheels and Tires
1. Wheels and Tires (Overview)
2. Run-Flat Tires (Overview)
3. Tire Pressure Monitoring System (TPMS) (Overview).
4. Wheels and Tires
5. Wheel and Tire
• Driveshaft
• Rear Drive Axle/Differential
1. Rear Drive Axle and Differential (Component Location)
2. Rear Drive Axle and Differential (System Operation and Component Description)
3. Differential Fluid Level Check
4. Active On-Demand Coupling Fluid Level Check
5. Differential Case
6. Active On-Demand Coupling Module
7. Differential Input Shaft Seal
8. Differential Support Insulator
9. Rear Halfshaft Seal
10. Drive Pinion Seal
11. Active On-Demand Coupling - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD/6-Speed Automatic Transaxle - 6DCT450
• Front Drive Halfshafts
1. Front Drive Halfshafts
2. Front Halfshaft LH (14 320 0)
3. Front Halfshaft RH - LHD 4WD/RHD 4WD
4. Inner Constant Velocity (CV) Joint Boot (14 336 0)
5. Outer Constant Velocity (CV) Joint Boot
6. Halfshaft Bearing
• Rear Drive Halfshafts
• Brake System - General Information
1. Brake System
2. Brake Disc Runout Check (12 221 0)
3. Component Bleeding
4. Brake System Bleeding
5. Brake System Draining and Filling (12 154 0; 12 154 4)
6. Brake System Pressure Bleeding
• Front Disc Brake
1. Brake Pads
2. Brake Caliper(12 243 0)
3. Front Brake Flexible Hose
• Rear Disc Brake
1. Brake Pads (12 238 0)
2. Brake Caliper (12 253 0)
3. Rear Brake Flexible Hose
• Parking Brake and Actuation
1. Parking Brake (Overview)
2. Parking Brake
3. Parking Brake Cable Adjustment
• Hydraulic Brake Actuation
1. Brake Pedal and Bracket - RHD 4WD/RHD FWD
2. Brake Master Cylinder - 2.5L Duratec (147kW/200PS) - VI5
• Power Brake Actuation
1. Brake Booster-2.5L Duratec (147kW/200PS) - VI5, RHD 4WD/RHD FWD. (12 451 0)
2. Brake Vacuum Hose - 2.5L Duratec (147kW/200PS) - VI5
3. Brake Vacuum Pump - 2.5L Duratec (147kW/200PS) - VI5
• Anti-Lock Control
1. Anti-Lock Control (Component Location)
2. Anti-Lock Control
• Anti-Lock Control - Stability Assist
1. Anti-Lock Control - Stability Assist (Overview)
2. Anti-Lock Control - Stability Assist (System Operation and Component Description)
3. Hydraulic Control Unit (HCU)
4. Stability Assist Module
5. Front Wheel Speed Sensor
6. Rear Wheel Speed Sensor
7. Yaw Rate Sensor
• Steering System - General Information
1. Steering System
2. Steering Gear Checks After a Collision
3. Power Steering System Flushing
4. Power Steering System Filling
5. Power Steering System Vacuum Bleeding
• Power Steering
1. Power Steering (Overview)
2. Power Steering (System Operation and Component Description)
3. Power Steering Pressure Line and Return Line Assembly - 2.5L Duratec (147kW/200PS) - VI5(13 434 0)
4. Power Steering Pump - 2.5L Duratec (147kW/200PS) - VI5(13 434 0)
5. Power Steering Pump to Steering Gear Pressure Line - 2.5L Duratec (147kW/200PS) - VI5(13 440 0; 13 443 0)
6. Steering Gear(13 116 0)
7. Steering Gear to Power Steering Fluid Reservoir Return Line-2.5L Duratec (147kW/200PS) - VI5(13 439 0)
• Steering Linkage
1. Tie Rod End
2. Tie Rod
3. Steering Gear Boot
• Steering Column
1. Steering Column (Overview)
2. Steering Wheel
3. Steering Column
4. Steering Column Shaft
• Steering Column Switches
1. Steering Column Switches (Overview)
2. Steering Column Lock Module
3. Steering Column Multifunction Switch LH
4. Steering Column Multifunction Switch RH
• Engine System - General Information
1. Engine - Oil Leaks
2. Ultraviolet (UV) Testing
3. Measure the compression pressure
4. Measure the compression pressure (Engine - 2.5L Duratec-ST (VI5)
5. Measure the compression pressure (Engine - 2.0L Duratorq-TDCi (DW) Diesel)
6. Measure the oil pressure (Engine - 2.5L Duratec-ST (VI5)
7. Measure the oil pressure (Engine - 2.0L Duratorq-TDCi (DW) Diesel)
• Engine- 2.5L Duratec (147kW/200PS) - VI5
1. Engine (Component Location)
2. Engine (Overview)
3. Engine (System Operation and Component Description).
4. Valve Clearance Adjustment
5. Intake Manifold (21 183 0) Removal
6. Crankshaft Front Seal  (21 467 0)
7. Valve Stem Seals  (21 238 0)
8. Timing Belt (21 304 0)
9. Camshafts  (21 284 0)
10. Camshaft Seal (21 288 0)
11. Oil Pan (21 154 0)
12. Oil Pump (21 714 0)
13. Exhaust Manifold (21 187 0)
14. Cylinder Head (21 163 0)
15. Crankshaft Rear Seal (21 468 4)
16. Oil Cooler
17. Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)
18. Engine Accessories
19. Engine
20. Cylinder Head
21. Engine
22. Engine Accessories (21 139 4)
23. Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)
• Engine Cooling
1. Engine Cooling - 2.5L Duratec (147kW/200PS) - VI5 (Component Location)
2. Engine Cooling - 2.5L Duratec (147kW/200PS) - VI5 (Overview)
3. Engine Cooling
4. Cooling System Draining and Vacuum Filling
5. Radiator Lower Mounting Repair
6. Coolant Pump - 2.5L Duratec (147kW/200PS) - VI5
7. Cooling Fan Motor and Shroud - 2.5L Duratec (147kW/200PS) - VI5
8. Radiator - 2.5L Duratec (147kW/200PS) - VI5
9. Thermostat - 2.5L Duratec (147kW/200PS) - VI5
10. Thermostat Housing - 2.5L Duratec (147kW/200PS) - VI5
• Fuel Charging and Controls-2.5L Duratec (147kW/200PS) - VI5
1. Fuel Charging and Controls
2. Fuel Charging and Controls
3. Fuel Injectors
4. Throttle Body (23 198 0)
5. Fuel Rail
• Fuel Charging and Controls - Turbocharger- 2.5L Duratec (147kW/200PS) - VI5
1. Turbocharger (Component Location)
2. Turbocharger (Overview)
3. Turbocharger (System Operation and Component Description)
4. Turbocharger
5. Turbocharger
• Accessory Drive - 2.5L Duratec (147kW/200PS) - VI5
1. Accessory Drive
2. Accessory Drive Belt Tensioner
3. Accessory Drive Belt
4. Air Conditioning (A/C) Compressor Belt
5. Air Conditioning (A/C) Compressor Belt Tensioner
• Starting System- 2.5L Duratec (147kW/200PS) - VI5
1. Starting System (System Operation and Component Description)
2. Starting System
3. Starter Motor
4. Start Inhibit Switch
• Engine Ignition - 2.5L Duratec (147kW/200PS) - VI5
1. Engine Ignition
2. Ignition Coil-On-Plug
• Engine Emission Control - 2.5L Duratec (147kW/200PS) - VI5
1. Engine Emission Control
2. Engine Emission Control
• Intake Air Distribution and Filtering - 2.5L Duratec (147kW/200PS) - VI5
1. Intake Air Distribution and Filtering (Component Location)
2. Intake Air Distribution and Filtering
3. Air Cleaner
4. Charge Air Cooler
• Evaporative Emissions
• Electronic Engine Controls
1. Electronic Engine Controls (Component Location)
2. Electronic Engine Controls (Overview)
3. Electronic Engine Controls (System Operation and Component Description)
4. Electronic Engine Controls
5. Camshaft Position (CMP) Sensor
6. Catalyst Monitor Sensor
7. Crankshaft Position (CKP) Sensor
8. Heated Oxygen Sensor (HO2S)
9. Knock Sensor (KS)
10. Mass Air Flow (MAF) Sensor
11. Powertrain Control Module (PCM)
12. Variable Valve Timing (VVT) Oil Control Solenoid
13. Brake Pedal Position (BPP) Switch
14. Clutch Pedal Position (CPP) Switch
• Automatic Transmission/Transaxle
1. Transmission Description (Overview)
2. Transmission Description (System Operation and Component Description)
3. Transmission Fluid Level Check
4. Transmission Fluid Drain and Refill
5. Halfshaft Seal LH
6. Halfshaft Seal RH
7. Main Control Valve Body
8. Output Shaft Speed (OSS) Sensor
9. Torque Converter Seal
10. Transmission Fluid Pan
11. Transmission Range (TR) Sensor
12. Turbine Shaft Speed (TSS) Sensor
13. Transmission
• Transmission/Transaxle Cooling
1. Transmission Cooling (Component Location)
2. Transmission Cooling (Overview).
3. Transmission Fluid Cooler-Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD
4. Transmission Fluid Cooler Tubes-Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD
• Automatic Transmission/Transaxle External Controls
1. External Controls (Component Location)
2. External Controls (Overview)
3. Selector Lever Cable Adjustment-Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD
4. Selector Lever Cable - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD
5. Selector Lever Assembly - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD
• Transfer Case
1. Transfer Case (Component Location)
2. Transfer Case (System Operation and Component Description)
3. Transfer Case Fluid Level Check
4. Transfer Case Connecting Sleeve
5. Transfer Case Connecting Sleeve Seals - Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD
6. Transfer Case Rear Seal
7. Transfer Case Seal LH
8. Transfer Case Seal RH
9. Transfer Case
• Exhaust System-
1. Exhaust System (Component Location)
2. Exhaust Flexible Pipe
3. Catalytic Converter
• Fuel System
1. Fuel System - Vehicles With: Fuel Additive Tank
2. Spring Lock Couplings
3. Quick Release Coupling
4. Fuel System Pressure Check - 2.5L Duratec (162kW/220PS) - VI5
5. Fuel System Pressure Release
6. Fuel Tank Draining
• Fuel Tank and Lines
1. Fuel Tank and Lines - 2.5L Duratec (147kW/200PS) - VI5 (Component Location)
2. Fuel Tank and Lines - 2.5L Duratec (147kW/200PS) - VI5 (Overview)
3. Fuel Tank - 2.5L Duratec (147kW/200PS) - VI5
4. Fuel Level Sensor - 2.5L Duratec (147kW/200PS) - VI5
5. Fuel Tank Filler Pipe
6. Fuel Filler Nozzle Inhibitor
7. Fuel Pump and Sender Unit - 2.5L Duratec (147kW/200PS) - VI5
• Acceleration Control
1. Acceleration Control
2. Accelerator Pedal
• Speed Control
1. Speed Control (Overview).
2. Speed Control (System Operation and Component Description).
3. Speed Control
• Climate Control System
1. Climate Control System
2. Air Conditioning (A/C) System Recovery, Evacuation and Charging
3. Spring Lock Coupling
4. Air Conditioning (A/C) Clutch Air Gap Adjustment
5. Refrigerant Oil Adding
6. Contaminated Refrigerant Handling
7. Electronic Leak Detection
8. Fluorescent Dye Leak Detection
• Climate Control
1. Climate Control (Component Location)
2. Climate Control (Overview)
3. Climate Control (System Operation and Component Description)

Ford Kuga Owners Manual

Ford Kuga Service Manual