Ford Kuga

 Service Manual

Paint - General Information

• Description and Usage of Paint Literature
• Symbols
1. General
2. Hazardous materials designations
3. Instructions on measures to be taken for personal protection
4. Icons
• Health and Safety Precautions
1. General instructions for the paint shop and handling paint materials
2. Personal protection
3. Breathing protection
4. Skin protection
5. Eye protection
6. Ear protection
• Environmental Regulations
1. Waste disposal in the repair paint shop
2. The new VOC (Volatile Organic Compounds) solvent regulation
• Factory Paint Application
1. General fundamentals of paint technology
2. Painting process and corrosion protection
3. The structure of an original paint finish
4. Colored fillers applied in production
• Paintwork Defects and Damage
1. Diagnosis and Damage Assessment
2. Paint damage guide
3. Paint damage caused by environmental factors
4. Mechanical damage
5. Damage due to corrosion
6. Damage caused by faults in treatment
• Tools and Equipment for Paint Repairs
1. General work equipment
2. Filler and spray guns
3. Hand and machine sanding tools
4. Polishing and finishing tools
5. Infrared drying technology
6. Air dryers
7. Paint mixing system
8. Painting cabin
• Refinishing Materials
1. Stopper materials
2. HS primer filler and HS tinted filler
• Additional Materials
1. Adhesive sealants
2. Underbody protection
3. Paint additives
4. Additive materials
• Paint Repairs
1. General information
2. Pre-treatment of the surface
3. Top coat application
4. Repair stages for repair painting
5. Polish
6. Aids
• Painting Plastic Parts
1. General
2. Plastic groups
3. Painting new components
4. Unknown primer
5. Paint faults on plastic substrates
• Spot Repairs
1. General
2. Repair process
3. Dirt inclusions
• Corrosion Prevention
1. General
2. Operations after painting
3. Definition of the degree of rust
• Color Identification and Chromatics
1. Basic color theory
2. Metallic and pearl pigments
3. Color codes and their determination on Ford vehicles
4. Matching tinted filler to the color code
• Tips and Tricks
1. Comparing paint structures
2. Etching substrate
3. Masking the vehicle
4. Color shade problems
5. Temperature reduction spray
6. Paint plane
7. Shading
8. Sanding marks
9. Improving touch-up work

General Information

Jacking and Lifting

Noise, Vibration and Harshness

Suspension System - General Information

Climate Control

Auxiliary Climate Control

Instrument Cluster and Panel Illumination

Instrument Cluster

Horn

Warning Devices

Parking Aid

Charging System - General Information

Battery, Mounting and Cables

Generator and Regulator

Voltage Converter/Inverter

Information and Entertainment System - General Information

Information and Entertainment System

Exterior Lighting

Interior Lighting

Daytime Running Lamps (DRL)

Module Communications Network

Module Configuration

Wiring Harnesses

Anti-Theft - Active

Anti-Theft - Passive

Multifunction Electronic Modules

Front End Body Panels

Body Closures

Interior Trim and Ornamentation

Exterior Trim and Ornamentation

Rear View Mirrors

Seating

Glass, Frames and Mechanisms

Instrument Panel and Console

Handles, Locks, Latches and Entry Systems

Wipers and Washers

Bumpers

Safety Belt System

Supplemental Restraint System

Body Repairs - General Information

Body Repairs - Vehicle Specific Information and Tolerance Checks

Front End Sheet Metal Repairs

Roof Sheet Metal Repairs

Side Panel Sheet Metal Repairs

Rear End Sheet Metal Repairs

Paint - General Information

Uni-Body, Subframe and Mounting System

Suspension System - General Information

Front Suspension

Rear Suspension

Wheels and Tires

Driveshaft

Rear Drive Axle/Differential

Front Drive Halfshafts

Rear Drive Halfshafts

Brake System - General Information

Front Disc Brake

Rear Disc Brake

Parking Brake and Actuation

Hydraulic Brake Actuation

Power Brake Actuation

Anti-Lock Control

Anti-Lock Control - Stability Assist

Steering System - General Information

Power Steering

Steering Linkage

Steering Column

Steering Column Switches

Engine System - General Information

Engine- 2.5L Duratec (147kW/200PS) - VI5

Engine Cooling

Fuel Charging and Controls-2.5L Duratec (147kW/200PS) - VI5

Fuel Charging and Controls - Turbocharger- 2.5L Duratec (147kW/200PS) - VI5

Accessory Drive - 2.5L Duratec (147kW/200PS) - VI5

Starting System- 2.5L Duratec (147kW/200PS) - VI5

Engine Ignition - 2.5L Duratec (147kW/200PS) - VI5

Engine Emission Control - 2.5L Duratec (147kW/200PS) - VI5

Intake Air Distribution and Filtering - 2.5L Duratec (147kW/200PS) - VI5

Evaporative Emissions

Electronic Engine Controls

Automatic Transmission/Transaxle

Transmission/Transaxle Cooling

Automatic Transmission/Transaxle External Controls

Transfer Case

Exhaust System-

Fuel System

Fuel Tank and Lines

Acceleration Control

Speed Control

Climate Control System

Climate Control