Ford Kuga

 Service Manual

Body Repairs - Vehicle Specific Information and Tolerance Checks
Frame Tolerance Check

1. Front End Body Dimensions

NOTE: Details only shown for LH side!

All dimensions with tolerance +- 3 mm. All dimensions were determined starting from the centre of each hole or panel edge using a symmetrically adjusted measuring gauge.

Measuring Points and Dimensions

1 - 2 = 296 mm 1 - 8 = 1359 mm 2008.50

1 - 3 = 463 mm 1 - 9 = 1304 mm

1- 4 = 460 mm 1-10 = 1104 mm

1 - 5 = 602 mm 1 - 11 = 1290 mm

1 - 6 = 1220 mm 1 - 12 = 1574 mm

1 - 7 = 1283 mm

2. Body Dimensions - Side View

• All dimensions with tolerance +- 3 mm. All dimensions were determined starting from the edge of the steel panel using a symmetrically adjusted measuring gauge.
• Measuring points 1, 2, 3, 4, 6, 7, 10 and 11 are measured in the curve and represent the greatest distance to the measuring point opposite.
• The detailed views of measuring points 5, 8, 9 and 12 are shown looking from the vehicle interior outwards.

Measuring Points and Dimensions

3. Body Dimensions - Rear

NOTE: Details only shown for LH side!

• All dimensions with tolerance +- 3 mm. All dimensions were determined starting from the center of the welded flange using a symmetrically adjusted measuring gauge.

Measuring points and dimensions

1 - 5 = 1122 mm I 3 - 7 = 888 mm

2 - 6 = 1235 mm 4-8 = 1235 mm

4. Body Dimensions - Interior

NOTE: Details only shown for LH side!

• All dimensions with tolerance +- 3 mm. All dimensions were determined starting from the center of the welded flange using a symmetrically adjusted measuring gauge.

Measuring points and dimensions

Body and Frame (Component Location)

Body and Frame (Overview)

Underbody Tolerance Check

Frame Tolerance Check