Ford Kuga

 Service Manual

Wiring Harnesses

Inspection and Verification

General Equipment

Ford approved diagnostic tool

1. Verify the customer concern.

2. Check the electrical connectors for security, damage and incorrect connection. If the electrical connectors are broken, damaged or incorrectly connected, repair or replace the components as required. TEST the system for normal operation before proceeding to the next step.

3. Disconnect the electrical connectors and check for the following:

• Moisture in the connector due to misaligned, damaged or missing seals.
• Contamination from leaking fluids in the region of the connector.
• Damaged or oxidised connector pins.
• Disengaged connector pins (this can be checked by carefully pressing on the individual pins).

4. If any of the conditions listed are present, repair or replace the components as required. TEST the system for normal operation before proceeding to the next step.

1. Wiring harness.

2. Component.

5. Check the wiring harness for the following:

• Incorrect routing or installed too tightly.
• Pinched or kinked sections.
• Chafed insulation.
• Security and orientation of retaining clips.
• Damage in areas where the wiring harness is subjected to noise, vibration and harshness (NVH). For example, transmission or suspension systems.

6. If any of the conditions listed are present, repair or replace the components as required. TEST the system for normal operation. If the concern persists, REFER to the digital multimeter function of the Ford approved diagnostic tool to check the integrity of the wiring harness and electrical connectors.

• Passenger Compartment Wiring Harness
• Instrument Panel Wiring Harness
• Engine Compartment Wiring Harness

General Information

Jacking and Lifting

Noise, Vibration and Harshness

Suspension System - General Information

Climate Control

Auxiliary Climate Control

Instrument Cluster and Panel Illumination

Instrument Cluster

Horn

Warning Devices

Parking Aid

Charging System - General Information

Battery, Mounting and Cables

Generator and Regulator

Voltage Converter/Inverter

Information and Entertainment System - General Information

Information and Entertainment System

Exterior Lighting

Interior Lighting

Daytime Running Lamps (DRL)

Module Communications Network

Module Configuration

Wiring Harnesses

Anti-Theft - Active

Anti-Theft - Passive

Multifunction Electronic Modules

Front End Body Panels

Body Closures

Interior Trim and Ornamentation

Exterior Trim and Ornamentation

Rear View Mirrors

Seating

Glass, Frames and Mechanisms

Instrument Panel and Console

Handles, Locks, Latches and Entry Systems

Wipers and Washers

Bumpers

Safety Belt System

Supplemental Restraint System

Body Repairs - General Information

Body Repairs - Vehicle Specific Information and Tolerance Checks

Front End Sheet Metal Repairs

Roof Sheet Metal Repairs

Side Panel Sheet Metal Repairs

Rear End Sheet Metal Repairs

Paint - General Information

Uni-Body, Subframe and Mounting System

Suspension System - General Information

Front Suspension

Rear Suspension

Wheels and Tires

Driveshaft

Rear Drive Axle/Differential

Front Drive Halfshafts

Rear Drive Halfshafts

Brake System - General Information

Front Disc Brake

Rear Disc Brake

Parking Brake and Actuation

Hydraulic Brake Actuation

Power Brake Actuation

Anti-Lock Control

Anti-Lock Control - Stability Assist

Steering System - General Information

Power Steering

Steering Linkage

Steering Column

Steering Column Switches

Engine System - General Information

Engine- 2.5L Duratec (147kW/200PS) - VI5

Engine Cooling

Fuel Charging and Controls-2.5L Duratec (147kW/200PS) - VI5

Fuel Charging and Controls - Turbocharger- 2.5L Duratec (147kW/200PS) - VI5

Accessory Drive - 2.5L Duratec (147kW/200PS) - VI5

Starting System- 2.5L Duratec (147kW/200PS) - VI5

Engine Ignition - 2.5L Duratec (147kW/200PS) - VI5

Engine Emission Control - 2.5L Duratec (147kW/200PS) - VI5

Intake Air Distribution and Filtering - 2.5L Duratec (147kW/200PS) - VI5

Evaporative Emissions

Electronic Engine Controls

Automatic Transmission/Transaxle

Transmission/Transaxle Cooling

Automatic Transmission/Transaxle External Controls

Transfer Case

Exhaust System-

Fuel System

Fuel Tank and Lines

Acceleration Control

Speed Control

Climate Control System

Climate Control