Ford Kuga

 Service Manual

Fuel Tank and Lines
Fuel Tank - 2.5L Duratec (147kW/200PS) - VI5

Removal

WARNING: Avoid flames, sparks or lighted substances.

NOTE: Removal steps in this procedure may contain installation details.

1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

4x4

2. Refer to: Driveshaft (205-01 Driveshaft, Removal and Installation).

All vehicles

3. Torque: 48 Nm

5. Torque: 15 Nm

6. Torque: 15 Nm

7. Torque: 15 Nm

8. Refer to: Fuel Tank Draining (310-00 Fuel System - General Information, General Procedures).

Vehicles with fuel fired booster heater

WARNING: Be prepared to collect escaping fluids.

CAUTION: Use suitable paper to absorb any escaping fluid.

Refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).

All vehicles

WARNING: Be prepared to collect escaping fluids.

CAUTION: Use suitable paper to absorb any escaping fluid.

Refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).

13.Torque: 30 Nm

WARNING: Be prepared to collect escaping fluids.

CAUTION: Use suitable paper to absorb any escaping fluid.

Vehicles with fuel fired booster heater

NOTE: This step is only necessary when installing a new component.

WARNING: Be prepared to collect escaping fluids.

CAUTION: Use suitable paper to absorb any escaping fluid.

Refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).

All vehicles

NOTE: This step is only necessary when installing a new component.

18. Refer to: Fuel Pump and Sender Unit - 2.5L Duratec (147kW/200PS) - VI5 (310-01 Fuel Tank and Lines, Removal and Installation).

Installation

1. To install, reverse the removal procedure.

Fuel Tank and Lines - 2.5L Duratec (147kW/200PS) - VI5 (Component Location)

Fuel Tank and Lines - 2.5L Duratec (147kW/200PS) - VI5 (Overview)

Fuel Tank - 2.5L Duratec (147kW/200PS) - VI5

Fuel Level Sensor - 2.5L Duratec (147kW/200PS) - VI5

Fuel Tank Filler Pipe

Fuel Filler Nozzle Inhibitor

Fuel Pump and Sender Unit - 2.5L Duratec (147kW/200PS) - VI5