Ford Kuga
Service Manual
Charging System - General Information
Inspection and Verification

WARNINGS:

Batteries contain sulphuric acid. Avoid contact with skin, eyes, or clothing. Also, shield your eyes when working near batteries to protect against possible splashing of the acid solution. In case of acid contact with skin or eyes, flush immediately with water for a minimum of 15 minutes and get prompt medical attention. If acid is swallowed, call a physician immediately. Failure to follow these instructions may result in personal injury.
Batteries normally produce explosive gases which can cause personal injury.

Therefore, do not allow flames, sparks or lighted substances to come near the battery. When charging or working near a battery, always shield your face and protect your eyes. Always provide ventilation. Failure to follow these instructions may result in personal injury.

1. Verify the customer concern.

2. Visually inspect for obvious signs of mechanical or electrical damage.

Visual Inspection Chart

Mechanical	Electrical
Accessory drive belt Generator	Fuse(s) Wiring harness(es) Generator Electrical connector(s) Battery junction box (BJB) Battery Battery cables Battery monitoring sensor (BMS) Charging system warning indicator

3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.

4. Check the operation of the charging system warning indicator lamp, located in the instrument cluster. Normal operation is as follows:

Normal Charging System Voltages

Normal Charging System Voltages

5. If the cause is not visually evident, verify the symptom and refer to the Component Tests.

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Inspection and Verification