Ford Kuga

 Service Manual

Wiring Harnesses
Passenger Compartment Wiring Harness

General Equipment

Hot Air Gun

Removal

NOTE: Removal steps in this procedure may contain installation details.

1. Refer to: Lifting (100-02 Jacking and Lifting Description and Operation)

8. Refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal and Installation).

9. Torque: 25 Nm

10. Remove the front doors.

11. Refer to: Floor Console (501-12 Instrument Panel and Console, Removal and Installation).

5i On both sides.

Refer to: A-PillarTrim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

1& On both sides.

20.Torque: 9 Nm

21.Torque: 9 Nm

22. Refer to: Climate Control Assembly - Vehicles With: Manual Temperature Control (412-01 Climate Control, Removal and Installation). Refer to: Climate Control Assembly - Vehicles With: Automatic Temperature Control (412-01 Climate Control, Removal and Installation).

26.1. Torque: 9 Nm 2. Torque: 25 Nm

29 1. If equipped.

36. On both sides.

Refer to: B-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

37. On both sides.

Refer to: C-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

38. On both sides.

Refer to: D-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

39. Refer to: Loadspace Trim Panel LH (501-05 Interior Trim and Ornamentation, Removal and Installation).

Refer to: Loadspace Trim Panel RH (501-05 Interior Trim and Ornamentation, Removal and Installation).

40. Remove the rear lamps.

41. On both sides.

Refer to: Front Seat (501-10 Seating, Removal and Installation).

42. Refer to: Rear Seat Backrest (501-10 Seating, Removal and Installation).

43. Refer to: Rear Seat Cushion (501-10 Seating, Removal and Installation).

50. Torque: 12 Nm

Installation

1. To install, reverse the removal procedure.

2. Cut the fuel pump module connector from the new wiring harness.

3. Remove the insulation at the cable ends.

4. Insert the stripped ends of the wires into the crimp connector.

5. Crimp the connection.

6. Heat the shrink sleeving.

General Equipment: Hot Air Gun

Passenger Compartment Wiring Harness

Instrument Panel Wiring Harness

Engine Compartment Wiring Harness