Ford Kuga

 Service Manual

Roof Sheet Metal Repairs
Roof Panel

General Equipment

6 mm Drill Bit

Hot Air Gun

MIG/MAG Welding Equipment

Resistance Spotwelding Equipment

Removal

Refer to: A-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

Refer to: B-PillarTrim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

Refer to: C-PillarTrim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

Refer to: D-PillarTrim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

Refer to: Headliner (501-05 Interior Trim and Ornamentation, Removal and Installation).

Refer to: Windshield Glass (501-11 Glass, Frames and Mechanisms, Removal and Installation).

Refer to: Liftgate (501-03 Body Closures, Removal and Installation)

Reposition the carpeting and the wiring harness away from the working area.

2. General Equipment: Spot weld drill Bit

General Equipment

Spot weld drill Bit

Materials

Name 

Windshield Adhesive Kit

 Specification

WSS-M11P57-A5

3. General Equipment: Spot weld drill Bit

4. General Equipment: Hot Air Gun

Installation

1. NOTE: Before resistance spot welding of body panels with a total panel thickness of 3 mm and greater, the manufacturer's welding equipment instructions and sub-section 501-25 must be followed.

Refer to: Tools and Equipment for Body Repairs (501-25 Body Repairs - General Information, Description and Operation).

2. NOTE: Sealer or adhesive must not be applied in welding zones. Areas which were bonded or sealed needs to be thoroughly sealed afterwards.

Refer to: Sealer, Underbody Protection Material and Adhesives (501-25 Body Repairs - General Information, Description and Operation).

3. General Equipment: 6 mm Drill Bit

4. General Equipment: Resistance Spotwelding Equipment

5. Material: Windshield Adhesive Kit (WSS-M11P57-A5) adhesive

6. Resistance spot weld - Panel thickness 3 mm and greater! General Equipment: Resistance Spotwelding Equipment

7. General Equipment: MIG/MAG Welding Equipment

Refer to: Windshield Glass (501-11 Glass, Frames and Mechanisms, Removal and Installation).

Refer to: Liftgate (501-03 Body Closures, Removal and Installation).

Refer to: A-PillarTrim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

Refer to: B-PillarTrim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

Refer to: C-PillarTrim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

Refer to: D-PillarTrim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

Refer to: Headliner (501-05 Interior Trim and Ornamentation, Removal and Installation).

Roof Panel

Roof Front Frame

Roof Rear Frame