Ford Kuga

 Service Manual

Glass, Frames and Mechanisms
Glass Roof Panel

General Equipment

Adhesive Tape

Direct Glazing Removal/Replacement Equipment

Knife

Materials
Name	Specification
Windscreen Adhesive Kit -1 Component	WSK-M11P57-A3/ 7U7J-T03863-AA
Windshield Adhesive Kit	WSS-M11P57-A5

Removal

CAUTION:

Refer to: Window Glass Health and Safety Precautions (100-00 General Information, Description and Operation).

2. 1. Material: Windshield Adhesive Kit (WSS-M11P57-A5) adhesive

2. Remove the polyurethane (PU) adhesive cap and heat the 2K-PU adhesive for a minimum of 30 minutes.

General Equipment: Direct Glazing Removal/Replacement Equipment 3. Repairs under warranty: Material: Windscreen Adhesive Kit -1 Component (WSK-M11P57-A3 / 7U7J-T03863-AA) adhesive

4. Refer to: Roof Rail (501-08 Exterior Trim and Ornamentation, Removal and Installation).

WARNING: Make sure that the component paintwork is not damaged.

Use a suitable awl to thread the cutting wire.

General Equipment: Direct Glazing

Removal/Replacement Equipment

WARNING: Make sure that the component paintwork is not damaged.

NOTE: Some resistance may be encountered when cutting through the glass locating spacers.

Use a suitable brace to prevent trim damages.

Removal/Replacement Equipment

Installation

1. 1. NOTE: Minimum 1 mm bead thickness.

General Equipment: Knife

2. NOTE: Make sure that the mating faces are clean and free of foreign material.

3. NOTE: Touching the adhesive surface will impair rebonding.

Prepare the glass roof panel, glass roof panel flange and trimmed PU adhesive in accordance with the instructions supplied with the glass adhesive kit.

3. Apply the activator/ primer in accordance with the instructions supplied with the glass adhesive kit.

4. Apply the activator/ primer in accordance with the instructions supplied with the glass adhesive kit.

5. NOTE: Discard the first 100 mm of adhesive as this may have a reduced working time.

NOTE: Make sure that any breakage in the continuous bead of adhesive is overlapped by 20 mm.

General Equipment: Direct Glazing Removal/Replacement Equipment

Material: Windshield Adhesive Kit (WSS-M11P57-A5) adhesive

Material: Windscreen Adhesive Kit -1 Component (WSK-M11P57-A3 / 7U7J-T03863-AA) adhesive

6.

• Press firmly and evenly into position.

  General Equipment: Direct Glazing Removal/Replacement Equipment

• CAUTION: During the curing time of the polyurethane (PU) adhesive, the door windows must be left open.

Using tape, secure the glass roof panel in the correct position until the PU adhesive has cured.

General Equipment: Adhesive Tape

7. Refer to: Roof Rail (501-08 Exterior Trim and Ornamentation, Removal and Installation).

Glass, Frames and Mechanisms (Component Location)

Glass, Frames and Mechanisms (Overview)

Glass, Frames and Mechanisms (System Operation and Component Description)

Glass, Frames and Mechanisms - Vehicles With: Front and Rear Power Windows

Door Window Motor Initialization

Front Door Window Glass

Front Door Window Regulator

Front Door Window Regulator Motor

Glass Roof Panel

Liftgate Window Glass

Rear Door Window Glass

Rear Door Window Regulator

Rear Door Window Regulator Motor

Rear Quarter Window Glass

Windshield Glass