Ford Kuga

 Service Manual

Front Drive Halfshafts
Front Halfshaft RH - LHD 4WD/RHD 4WD

Special Tool(s) / General Equipment

	204-159 Lever, Wheel Knuckle
	204-602 Installer, Halfshaft
	204-605 Separator, Lower Arm Ball Joint
	204-609 Protection Cap, Ball Joint Gaiter
	205-071-01 Adapter for 205-071 (Thrust Pad)
	211-020 Separator, Ball Joint
Puller

Removal

1. NOTE: This step is only necessary when installing a new component.

2. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

3. NOTE: This step is only necessary when installing a new component.

WARNING: Make sure that no load is placed on the brake hose.

8. If equipped.

CAUTION: Make sure that the ball joint ball does not rotate.

10. Special Tool(s): 211-020

12. Special Tool(s): 204-605

14. Install the Special Tool(s): 204-609

16. If equipped.

Vehicles with 6-speed manual transaxle (MMT6)

Vehicles with 2.5L engine

All vehicles

WARNING: Be prepared to collect escaping fluid.

CAUTIONS:

• The inner constant velocity (CV) joint must not be bent more than 18.
• The outer constant velocity (CV) joint must not be bent more than 45.

Special Tool(s): 204-159, 204-605

20.NOTE: This step is only necessary when installing a new component.

Special Tool(s): 205-071-01 General Equipment: Puller

Installation

1. NOTE: This step is only necessary when installing a new component.

Special Tool(s): 204-602 Torque: 45 Nm

2. CAUTIONS:

• The inner constant velocity (CV) joint must not be bent more than 18.
• The outer constant velocity (CV) joint must not be bent more than 45.

Special Tool(s): 204-159, 204-605

3. Torque: 90 Nm

Vehicles with 6-speed manual transaxle (MMT6) 4. NOTE: Make sure that a new component is installed.

1.

2. NOTE: Make sure that a new component is installed.

Torque: 6 Nm

3. NOTE: Make sure that a new component is installed.

Torque: 6 Nm

4. Torque: 25 Nm

5. Torque: 25 Nm

Vehicles with 2.5L engine 5. NOTE: Make sure that a new component is installed.

Torque: 10 Nm

2. NOTE: Make sure that a new component is installed.

Torque: 10 Nm

3. Torque: 25 Nm

4. Torque: 25 Nm

All vehicles

6. Special Tool(s): 204-605

7. Remove the Special Tool(s): 204-609

9. Torque: 83 Nm

WARNING: Make sure that a new nut is installed.

CAUTION: Make sure that the ball joint ball does not rotate.

11. NOTE: This step is only necessary when installing a new component.

NOTE: Only tighten the nut finger tight at this stage.

12. If equipped.

Torque: 8 Nm

13.Torque: 5 Nm

15.Torque: 120 Nm

17.

18. If equipped.

19. Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

20. Lower the Vehicle.

21.NOTE: This step is only necessary when installing a new component.

Torque: 270 Nm

Front Drive Halfshafts

Front Halfshaft LH (14 320 0)

Front Halfshaft RH - LHD 4WD/RHD 4WD

Inner Constant Velocity (CV) Joint Boot (14 336 0)

Outer Constant Velocity (CV) Joint Boot

Halfshaft Bearing