Ford Kuga

 Service Manual

Engine- 2.5L Duratec (147kW/200PS) - VI5
Cylinder Head (21 163 0)

General Equipment

Fluid Container

Tire Lever

Materials

Name	Specification
Engine Oil - 5W-30	WSS-M2C913-C
Grease KS-PS	SA-M1C9107-A / YS5JM1C9107- AA

Removal

NOTE: Removal steps in this procedure may contain installation details.

1. Refer to: Cooling System Draining and Vacuum Filling (303-03 Engine Cooling, General Procedures).

2. Refer to: Fuel System Pressure Release (310-00 Fuel System - General Information, General Procedures).

3. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

4. Refer to: Air Cleaner (303-12 Intake Air Distribution and Filtering - 2.5L Duratec (147kW/200PS) - VI5, Removal and Installation).

6. Torque: 24 Nm

7. 1. Torque: 48 Nm

2. Torque: 80 Nm

CAUTION: Make sure that the exhaust flexible pipe is not forcibly bent.

General Equipment: Tire Lever Material: Grease KS-PS (SA-M1C9107-A / YS5J-M1C9107-AA) grease

Torque: 50 Nm

9. Torque: 24 Nm

CAUTION: Make sure that the inside of the pipe ends are clean and free of oil residue.

11. Torque: 24 Nm

CAUTION: Make sure that the gaskets are correctly located.

Torque: 24 Nm

CAUTION: Make sure that the inside of the pipe ends are clean and free of oil residue.

1. Torque: 10 Nm

2. Torque: 4 Nm

3. Torque: 10 Nm

CAUTION: Make sure that the inside of the pipe ends are clean and free of oil residue.

18.Torque: 10 Nm

21.Torque: 10 Nm

23.Torque: 19 Nm

25. Refer to: Camshafts (303-01 Engine - 2.5L Duratec (147kW/200PS) - VI5, Removal and Installation).

26.Torque: 25 Nm

CAUTION: Note the position of the components before removal.

CAUTION: Make sure that no fluids are present in the threaded bores.

Torque:

Stage 1: 20 Nm

Stage 2: 60 Nm

Stage 3: 130

WARNING: Be prepared to collect escaping fluid.

General Equipment: Fluid Container Torque: 38 Nm

30.Torque: 25 Nm

Installation

1. To install, reverse the removal procedure.

CAUTION: Make sure that fluid level is to the MAX mark.

Refer to: Specifications (303-01 Engine - 2.5L Duratec (147kW/200PS) - VI5, Specifications).

Material: Engine Oil - 5W-30 (WSS-M2C913-C) engine oil

3. Refer to: Door Window Motor Initialization (501-11 Glass, Frames and Mechanisms, General Procedures).

Engine (Component Location)

Engine (Overview)

Engine (System Operation and Component Description).

Valve Clearance Adjustment

Intake Manifold (21 183 0) Removal

Crankshaft Front Seal  (21 467 0)

Valve Stem Seals  (21 238 0)

Timing Belt (21 304 0)

Camshafts  (21 284 0)

Camshaft Seal (21 288 0)

Oil Pan (21 154 0)

Oil Pump (21 714 0)

Exhaust Manifold (21 187 0)

Cylinder Head (21 163 0)

Crankshaft Rear Seal (21 468 4)

Oil Cooler

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine Accessories

Engine

Cylinder Head

Engine

Engine Accessories (21 139 4)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)