Ford Kuga

 Service Manual

Engine- 2.5L Duratec (147kW/200PS) - VI5
Engine Accessories (21 139 4)

Installation

Special Tool(s)

	303-122 Lifting Bracket, Engine
	303-254 Locking Tool, Flywheel
	303-435 Mounting Stand
	303-435-06 Mounting Bracket for 303-435
	303-435-14B Mounting Plate for 303-435-06

• Torque: 17 Nm

2. Torque: 48 Nm

Vehicles with manual transmission

3. CAUTIONS:

• Make sure that new bolts are installed.
• Make sure that no excess sealant residue is evident.

NOTE: Make sure that the locating pin on the crankshaft is aligned with the guide hole in the flywheel or flexplate.

Special Tool(s): 303-254

Torque:

• Stage 1: 45 Nm
• Stage 2: 65

Vehicles with automatic transmission

CAUTIONS:

• Make sure that new bolts are installed.
• Make sure that no excess sealant residue is evident.

NOTE: Make sure that the locating pin on the crankshaft is aligned with the guide hole in the flywheel or flexplate.

Special Tool(s): 303-254 Torque:

• Stage 1: 45 Nm
• Stage 2: 50

All vehicles

5. Torque: 17 Nm

7. Torque: 24 Nm

8. Torque: 12 Nm

9. 1. Torque: 26 Nm

2. Torque: 38 Nm

10.Torque: 38 Nm

11. Torque: 19 Nm

12.Torque: 10 Nm

13.Torque: 10 Nm

16.Torque: 10 Nm

20.Torque: 10 Nm

23. Install the Special Tool(s): 303-122

24.Remove the Special Tool(s): 303-435, 303-435-06, 303-435-14B

25.Torque: 24 Nm

26. 1. Torque: 17  Nm

2. Torque: 16 Nm

3. Torque: 24 Nm

27.Torque: 20 Nm

30. 1. Torque: 24 Nm

2. Torque: 15 Nm

31.Torque: 10 Nm

Engine (Component Location)

Engine (Overview)

Engine (System Operation and Component Description).

Valve Clearance Adjustment

Intake Manifold (21 183 0) Removal

Crankshaft Front Seal  (21 467 0)

Valve Stem Seals  (21 238 0)

Timing Belt (21 304 0)

Camshafts  (21 284 0)

Camshaft Seal (21 288 0)

Oil Pan (21 154 0)

Oil Pump (21 714 0)

Exhaust Manifold (21 187 0)

Cylinder Head (21 163 0)

Crankshaft Rear Seal (21 468 4)

Oil Cooler

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)

Engine Accessories

Engine

Cylinder Head

Engine

Engine Accessories (21 139 4)

Engine - Vehicles With: 5-Speed Automatic Transaxle (AW55)